Maintenance Planner

Job Description

POSITION DETAILS

• Ensure Preventative Maintenance/Configuration Management/Emergency Maintenace are generated correctly with all relevant information and supporting documentation.
• Meet and implement Maintenace Operating System standards and processes and achieve output targets of Jobs Per Hour, Mean Time To Repair, Mean Time Between Failures and PM/CM completion.
• Prepare work packages for every planned maintenance activity inclusive of repetitive maintenance.
• Order, receive and supervise required material to assist maintenance activities.
• Plan and arrange activities related to equipment maintenance to enhance equipment and plant accessibility and competence supporting site production supplies.
• Coordinate daily as well as weekly planning meetings with maintenance.
• Ensure to execute MPI techniques to improve overall efficiency.
• Coordinate to rebuild spare pieces of equipment with external suppliers.
• Collect drawings, manuals and other documents to assist contractor and maintenance repairs or modifications.
• Submit engineering drawings for any further required revisions or upgrades.
• Coordinate plant shutdowns to attain all essential schedules.
• Execute modification in maintenance records and key equipment with significant spares during setting apt reorder levels along with quantitiesProvide assistance for least amount production downtime.
• Support departments compliance to any Lean Manufacturing goals and objectives.
• Assist with engineering for spare parts preparation and PM Lists for new equipment.
• Provide technical assistance for supporting entire on-site maintenance activities.
• Proactively support all EH&S procedures and policies.
• Develop weekend work plans and ensure spares and consumables are available to complete scheduled tasks in responsible areas.
• Basic administration of maintenance documents for corrective actions resolution
• Ensure Integrity in work tasks undertaken and identify improvement opportunities

PERFORMANCE MEASURES/ SUCCESS CRITERIA

• PM completion ratio of > 97%
• No Open Work Orders > Three months
• Develop and implement short, medium and long-term improvement plans for implementation within the automated systems and equipment
• Undertake root cause analysis and implemented Permanent Corrective Actions (PCAs) correctly and efficiently.
• Ensure spares and maintenance consumables availability
• Drive min/max levels with production stores & Stamping maintenance store
• Undertake asset verification and tagging in line with fixture and tooling verification
• Ensure PM scrubbing is completed timeously and opportunities identified to improve production cost and machine availability.

KNOWLEDGE, SKILLS And ABILITIES (KSA)

• Working knowledge of MS Office Suite
• In-depth knowledge of automotive maintenance processes, procedures and principles
• Understanding of automation, robotics, mechanical, electrical, control systems and key components there off
• Excellent English Oral and Written communication
• Ability To Analyze And Interpret Data Analysis
• Good Team Work Ability
• Self-Motivated And Results-Driven Individual
• Read mechanical and electronic schematics to ensure specifications, adherence to is according to standards
• Troubleshoot equipment and correct linking and error logging to individual pieces of equipment into maintenance systems

QUALIFICATIONS And EXPERIENCE

• National Diploma or degree: Mechanical/Mechatronics/Electrical/ Automation Engineering
• 5 - 10 Years Automation and Maintenance Experience Preferably in the Stamping/Body Construction Assembly Field
• Maintenance planning and execution knowledge with experience in factory maintenance systems (Maximo/SAP)

Responsibilities

• Ensure Preventative Maintenance/Configuration Management/Emergency Maintenace are generated correctly with all relevant information and supporting documentation.
• Meet and implement Maintenace Operating System standards and processes and achieve output targets of Jobs Per Hour, Mean Time To Repair, Mean Time Between Failures and PM/CM completion.
• Prepare work packages for every planned maintenance activity inclusive of repetitive maintenance.
• Order, receive and supervise required material to assist maintenance activities.
• Plan and arrange activities related to equipment maintenance to enhance equipment and plant accessibility and competence supporting site production supplies.
• Coordinate daily as well as weekly planning meetings with maintenance.
• Ensure to execute MPI techniques to improve overall efficiency.
• Coordinate to rebuild spare pieces of equipment with external suppliers.
• Collect drawings, manuals and other documents to assist contractor and maintenance repairs or modifications.
• Submit engineering drawings for any further required revisions or upgrades.
• Coordinate plant shutdowns to attain all essential schedules.
• Execute modification in maintenance records and key equipment with significant spares during setting apt reorder levels along with quantitiesProvide assistance for least amount production downtime.
• Support departments compliance to any Lean Manufacturing goals and objectives.
• Assist with engineering for spare parts preparation and PM Lists for new equipment.
• Provide technical assistance for supporting entire on-site maintenance activities.
• Proactively support all EH&S procedures and policies.
• Develop weekend work plans and ensure spares and consumables are available to complete scheduled tasks in responsible areas.
• Basic administration of maintenance documents for corrective actions resolution
• Ensure Integrity in work tasks undertaken and identify improvement opportunities

Qualifications

• National Diploma or degree: Mechanical/Mechatronics/Electrical/ Automation Engineering
• 5 - 10 Years Automation and Maintenance Experience Preferably in the Stamping/Body Construction Assembly Field

Maintenance planning and execution knowledge with experience in factory maintenance systems (Maximo/SAP)